Course
| code | IM526E |
| credit_hours | 3 |
| title | Factory Physics |
| arbic title | |
| prequisites | IM424 |
| credit hours | 3 |
| Description/Outcomes | This course provides students’ with deep and generic insights for understanding, evaluating, and improving the performance of production lines. The course covers different topics including: advanced inventory management and control techniques, advanced materials requirements planning, basic dynamics of production lines, the different variability sources in a production line, the corrupting influence of variability, evaluating the performance of production lines, and the effect of batching on production lines’ performance. |
| arabic Description/Outcomes | |
| objectives | To review the elementary concepts required for describing manufacturing systems.
To enable the student to identify the points of leverage in a plant, evaluate the impacts of the proposed changes, and coordinate improvement efforts.
To provide the student with the ability to bring together the disparate components of a system into an effective whole.
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| arabic objectives | |
| ref. books | Hopp, W. J. and Spearman, M. L., "Factory Physics", McGraw-Hill. |
| arabic ref. books | |
| textbook | |
| arabic textbook | |
| objective set | bullets |
| content set | bullets |
Course Content
| content serial |
Description |
| 1 |
Overview of the Factory Physics Concept.
The Science of Manufacturing.
Deterministic Inventory Models.
Stochastic Inventory Models.
Material Requirements Planning Technique.
Lot-Sizing Techniques.
Basic Factory Dynamics.
Sources of Variability in Manufacturing Systems ? Setups and Breakdowns.
Sources of Variability in Manufacturing Systems ? Flow of Materials.
Sources of Variability in Manufacturing Systems ? Queuing.
Corrupting Influence of Variability ? Performance Measures.
Corrupting Influence of Variability ? Buffering Variability.
Corrupting Influence of Variability ? Use of Batching.
Push and Pull Production Systems.
The use of Constant WIP in Production Systems.
Final Exam.
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